Vacuum Casting Company China - Abcrapid
Abcrapid is a leading vacuum casting company in China. We provide high quality vacuum casting services for various fields. Abcrapid factory uses advanced technology to produce high precision polyurethane resins casting parts.
Abcrapid vacuum casting workshop, showing advanced machinery in a modern industrial setting, with skilled technicians carefully handling high-quality molds and replicas, a clean and organized workspace with tools and materials, bright lighting highlighting the precision in the casting process.
Vacuum Casting Factory in China - Precise and Cost-Effective
Vacuum casting is a manufacturing process and used to create high-quality and precise replicas like short-batch production and rapid prototypes. Our company specializes in precise and cost-effective vacuum casting china services for businesses of different sectors worldwide. Services offered by our company can replicate fine details and also textures.
The main steps involved in the process of vacuum casting are as follows.
Master Model Creation : The vacuum casting process starts with a detailed master model creation and uses three-dimensional printing and CNC machining for the maximum level of accuracy.
Silicone Mold Formation : The master model is used to create a good silicone mold and capture the nuance of the design in every aspect.
Professional CNC machining services : A liquid resin is poured properly into the mold and enough vacuum is applied to make certain that the resin evenly fills each part of the mold.
Why Choose Us
• We provide high quality vacuum casting services• Polyurethane casting parts produced in an advanced vacuum casting plant
• One of the most popular and reliable vacuum casting companies in China's vacuum casting industry
• The best quality products
• Durable mold items made in a few days
• The most excellent surface texture and high precision to the finished products
• Popular polyurethane resin types are available for casting
• Appropriate for engineering mold items, rapid prototypes, samples, and bridge-to-production
• Time-saving
• Speed
• Low cost
• A wide material selection
• A wide range of finishes
The innovative advantages of vacuum casting technology
Vacuum casting is a significant development in contemporary or modern manufacturing. High-quality parts are produced using silicone molds and polyurethane resin. Alot of sectors make extensive use of this technology, which excels in mechanical characteristics and high-speed prototyping.
The core process of vacuum casting includes several steps:
• Design and make silicone molds• Preparing polyurethane resin and other materials
• Vacuum casting
• Post-processing and inspection
The revolutionary benefits of vacuum casting technology are not only high-quality parts. It also features high-speed prototyping and low-cost. Companies can quickly produce prototypes and small batches of parts, speeding up product development and market launch.
Technical advantages Describe
Mechanical properties High strength, durability and chemical stabilityHigh-speed prototyping Rapidly produce prototypes and small batches of parts
low cost Reduce production costs and improve efficiency
Our core strengths as a professional vacuum casting company
We are a professional vacuum casting company. Abcrapid services are high quality and cost effective. We are suitable for small batch production and supplying master models.
• Advantages of small batch production: We can provide vacuum casting services for small batch production to meet the personalized needs of customers.
• Importance of Master Model: Our master model ensures the quality and accuracy of each part, reducing the possibility of errors and rework.
• Cost-effectiveness: Our vacuum casting services are highly cost-effective, helping customers reduce production costs and improve efficiency.
Abcrapid promised to deliver satisfactory vacuum casting services to customers. Abcrapid core strength is best and high-quality services. Please get in touch with us if you require vacuum casting services, and Abcrapid team will provide you with the best solution and complete assistance.
Vacuum casting has a wide range of applications
Vacuum casting is important in multiple fields. It is especially ideal for rapid prototyping, injection molding, 3D printing, and CNC machining. The combination of these technologies allows vacuum casting companies to present the high-quality parts to their customers as requested.
- Pre-launch product testing
- Concept models and prototypes
- Small series of housings and covers
Vacuum casting technology can make precise prototypes within a short time. Customers can quickly test the functionality and design of the product with it. Furthermore, it can be used together with injection molding technology to reduce the cost of small-batch production.
The perfect solution for rapid prototyping
Vacuum casting technology is ideal for rapid prototyping. It provides high precision and fast production to meet urgent customer needs.Cost-effectiveness in small batch production
Collaborative application with injection molding
Fast and high-quality production is achieved by intigrate the technologies of injection molding and vacuum casting. It satisfies diverse customer needs and demonstrates the wide application of vacuum casting.
Advantages of integrating 3D printing and CNC machining
Vacuum casting technology can also be combined with 3D printing and CNC machining technology. It provides high precision and fast production to meet customer needs. The application areas and mechanical properties of vacuum casting are demonstrated.We will do our best to provide you with a satisfactory solution. Give Abcrapid chance to work together to create a bright future of cooperation and explore the infinite possibilities of vacuum casting technology.
Technical Specifications
Standard Accuracy |
±0.3% (with a lower limit on ± 0.3 mm on dimensions smaller than 100 mm). Generally, a shrinkage rate of 0.15% is to be expected. |
Minimum wall thickness |
To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm |
Maximum part dimensions |
The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters) |
Standard lead time |
Up to 10 copies within 15 working days |
Typical quantities |
Up to 25 copies per mold (depending on the mold’s complexity and the casting materials) |
Surface structure |
High-quality surface finish comparable to injection molding |
Frequently asked questions (FAQs)
What is vacuum casting and its characteristics?
One of the ffast method of production is vacuum casting. Silicone molds and polyurethane resin are used in it. This method is perfect for low volume production and enables quick creation of high-quality parts.
What advantages does vacuum casting technology have over alternative production methods?
When compared to conventional methods, vacuum casting technique is significantly faster. It could quickly provide accurate parts. In addition, it is inexpensive and ideal for small-batch manufacturing.
What are the characteristics of polyurethane resin? Why is it suitable for vacuum casting?
The mechanical qualities of polyurethane resin are excellent. It has a smooth surface and can withstand heat and wear. As a result, it can create high-quality parts and is ideal for vacuum casting.
How do vacuum casting companies ensure product quality and precision?
Vacuum casting companies strictly control quality. Abcrapid make molds accurately and test materials strictly. Abcrapid use advanced equipment and process control to ensure product quality.
What is the difference between vacuum casting and injection molding?
Can the two be used together?For small-batch production, vacuum casting technology works well, while injection molding works well for large-batch production. Each has unique benefits. The demands of large-scale production and quick prototyping can be satisfied by combining them.
Can vacuum casting companies provide supporting services such as 3D printing and CNC machining?
Yes, professional companies provide 3D printing and CNC machining services. These technologies are used together with vacuum casting to improve efficiency and quality.
How to Choose a Proper Vacuum Casting Company?
In order to choosing a company, consider: 1) advanced equipment and technology; 2) experienced technical team who are professionals; 3) customized services; 4) good customer service and response.The quality control and delivery capabilities should be observed as well as the price.
Abcrapid are very popular in China for the industry of vacuum casting. If you need Abcrapid service, please contact us at: (+86) 181 6562 0075.H3 :
Conclusion
Abcrapid is a leading professional vacuum casting company in China. We provide customers with quality and reliable services. Our advanced technology can produce high-quality parts.Whether it's rapid prototyping or small batch production, we have a solution. We can also work with injection molding or 3D printing.We provide complete support from design to manufacture, adhering to the principle of "quality first, customer first". If you want vacuum casting, please give us a call at (+86) 181 6562 0075.
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